The Winemaker's Journal
Wood
& Wine
A note before you read
Fair warning: this post gets genuinely geeky. We go deep into oak forest provenance, cooperage philosophy, barrel fermentation biochemistry, and the specific winemaking decisions behind every vessel in our cellar. If that sounds like a lot, it is. But it is also, we think, a fairly honest portrait of the lengths Westcott goes to in the pursuit of truly great wine. The obsession with wood is not incidental to what we do. It is, in large part, how we do it.
The Barrel
An instrument of transformation. A vessel of patience. An argument for the irreducible complexity of great wine.
The Question Andrew Jefford Is Asking
In the March 2026 issue of Decanter, Andrew Jefford, perhaps the finest wine essayist writing in English today, and the freshly named 2026 IMW Lifetime Achievement Award recipient: returns to one of wine's oldest arguments. Where are we with wine and oak? His question is not rhetorical. It opens into a genuine reckoning about the role of the barrel in the making of great wine.
Jefford traces the century's arc: the early 2000s and their heady lashings of new oak, the fashion for "200% new oak" that gave ambitious reds a heavily wrought, almost architectural quality, and then the backlash that followed. Since 2000, he observes, oak has been in retreat: steel, concrete, fired clay, all the alternatives have been ascendant. The barrel had become associated less with terroir and more with winemaker intervention.
And yet the barrel endures. Jefford circles back to why: the clean, topped-up barrel allows discreet oxygen exchange without oxidative or acetic spoilage. Small, young barrels bring more flavour and oxygen exchange than large, old tuns. The question is not whether to use wood, but how, and with what restraint, and from what source. At Westcott, we have been asking exactly that question since our first vintage, and the answer has always pointed toward Burgundy.
"Small, young barrels bring more flavour and oxygen-exchange than large, old tuns. Our century began with lashings of oak."
Andrew Jefford, Decanter, March 2026The Chemistry of Oak, Dr. Jamie Goode
Dr. Jamie Goode, author of The Science of Wine: From Vine to Glass and one of the most authoritative scientific voices in contemporary wine writing, draws a distinction that every serious winemaker understands but few consumers ever hear: barrel ageing and barrel fermentation are fundamentally different processes. Ageing in barrel is passive, the wine rests, oxygen seeps in slowly through the stave walls, tannins soften, aromatics develop. It is transformation through patience.
Barrel fermentation is something else entirely. When wild yeast ferments Chardonnay inside an oak barrel, the yeast and the wood enter into a direct biochemical conversation. The yeast consumes the oak's own compounds as part of its metabolic activity, and in doing so transforms them, producing flavour molecules that neither the grape nor the wood could generate alone. The creamy, biscuity, nutty complexity that defines great barrel-fermented Chardonnay is not oak flavour added to wine. It is a new substance created by the encounter between living yeast and living wood.
"Barrel fermentation is not ageing with extra steps. It is a biological event, yeast transforming wood compounds into something neither could produce alone."
After Dr. Jamie Goode, The Science of WineThree things happen during barrel fermentation that cannot be replicated by ageing in barrel after the fact. First, the yeast biomass absorbs vanillin directly from the wood, metabolising it into less assertive compounds, which is why barrel-fermented Chardonnay rarely tastes overtly oaky despite months of wood contact. Second, the oak's ellagitannins actively limit the formation of reductive sulphur compounds during fermentation, producing wines of greater aromatic purity and freshness. Third, as the yeast cells die and autolyse on the lees, their cellular contents, polysaccharides, mannoproteins, bind with the oak's own tannin structures, creating the seamless textural integration that makes great Chardonnay feel like a single, indivisible substance rather than a wine with wood added to it.
This is why oak chips, oak staves, and other oak alternatives can approximate the flavour signature of barrel ageing but cannot reproduce the wine that barrel fermentation produces. The flavour compounds can be mimicked. The biochemistry cannot. You need the living yeast inside the living wood, from the very beginning of fermentation, and that is precisely what Casey Kulczyk and the Westcott cellar team create with every Chardonnay vintage.
From Forest to Cooperage, The Terroir of Oak
The forests of central France are, in a very real sense, the beginning of the conversation about fine wine. Just as a vineyard's geology shapes its fruit, the geology of an oak forest shapes its wood. In the great forests of the Allier, the Nièvre, the Vosges and beyond, silica-clay soils and dense planting force the trees to grow slowly upward rather than outward, producing wood of famously tight grain. Each ring of growth is narrow. The resulting staves are dense, permeable in a measured way, and relatively low in aggressive tannins, ideal for wines of finesse.
The Tronçais, a government-owned forest in the heart of the Allier commissioned by Colbert in 1670 to supply oak for Louis XIV's naval fleet, is perhaps the most celebrated of all. Its centuries of careful management have yielded trees of exceptional quality, prized for what Tonnellerie Rousseau describes as their natural buttery, creamy expression and light vanilla notes, exactly the profile that defines great Chardonnay from Burgundy, and the same profile we seek for Westcott Chardonnay from the Twenty Mile Bench.
| Forest / Region | Character | Best Suited To |
|---|---|---|
| Tronçais (Allier) | Finest grain; buttery, creamy, light vanilla; slow oxygen exchange | Chardonnay, Pinot Noir, wines of finesse |
| Allier / Nevers | Tight to medium grain; supple tannins; balanced extraction | Pinot Noir, Merlot, Cabernet Franc |
| Bertranges (Nièvre) | Medium-tight grain; spice and structure; slightly broader extraction | Fuller-bodied reds; 12–18 months |
| Vosges | Slightly wider grain; smooth tannins; subtle colour and spice | Chardonnay, Pinot Noir; elegant style |
| Bourgogne / Jura forests | Historically sourced by Burgundian coopers; varied grain | Burgundian varieties |
Grain tightness and forest provenance are the two axes along which great coopers work. Burgundian cooperages have traditionally emphasised individual forest origins; Bordeaux cooperages have tended toward blending forests and focusing on grain uniformity. Westcott works exclusively with Burgundian cooperages, which reflects our winemaking philosophy: specificity over generalisation, the individual forest over the anonymous blend.
Westcott's Cooperage Partners
Our winemaker Casey Kulczyk works closely with a curated selection of Burgundy's leading cooperages. Each brings a distinct signature to the wine, a particular hand in the toasting, a preferred forest, a house style in the way oak and wine are brought into conversation. The selection is deliberate and the dialogue ongoing, vintage by vintage.
It would be a mistake to think of these as interchangeable sources. Each cooperage maintains long-term relationships with specific forests, seasons its staves for a minimum of 24–36 months outdoors (longer seasoning removes aggressive tannins and harsh compounds, yielding wood of more refined character), and applies its own toasting protocols. The barrel that arrives in our cellar is already a carefully considered object before it ever meets our wine.
Inside the Westcott Cellar
Numbers tell part of the story. At any given time, Westcott holds more than 350 barrels in our underground cellar, each a standard 225-litre Burgundy barrel, each sourced from the cooperages above, each selected for a specific wine and a specific purpose.
Each barrel passes through the cellar three times before retirement. In its first vintage it contributes the most, the greatest flavour extraction, the strongest oak imprint. In its second, the contribution becomes subtler, more textural than aromatic. In its third, the barrel functions primarily as a vessel of controlled oxygenation and lees contact, its flavour contribution near-neutral. This three-cycle philosophy is the standard of serious winemaking: the pursuit of complexity through layering, not domination through new oak alone.
For Chardonnay, our estate's signature variety, the barrel is both fermentation vessel and ageing vessel. Wild yeast fermentation begins in barrel, lees are stirred at intervals through the winter months, and the wine remains in oak through its full malolactic conversion. The interaction between yeast, lees, and wood during fermentation produces entirely different chemistry than simple barrel ageing: lower concentrations of vanillin (the yeast biomass absorbs it), more complex lees-derived character, and the integration of oak tannins into the wine's structural matrix at the molecular level.
A Barrel's Third Act
When a Westcott barrel completes its third vintage, the wine is finished with it, but the story of the wood is not. These staves, soaked in years of estate fruit and Burgundian oak character, find their way to artisans across Niagara and beyond.
The Wood Fermenter
Older than the barrel. Larger. More austere. The vessel through which Burgundy's greatest Pinot Noirs have always been born, and the beating heart of Westcott's red winemaking.
What Burgundy Taught Us
Every serious winemaking philosophy begins with a question: what does the finest expression of this variety actually look like? For Pinot Noir, the answer is not speculative. It exists. It has existed for centuries in the cellars of the Côte d'Or, in Gevrey-Chambertin, in Chambolle-Musigny, in Vosne-Romanée. And what those cellars share, without exception, is not a winemaker's technique or a house style. It is a vessel: the open-top oak cuve.
When Westcott's founding team undertook early research into what would be required to make truly world-class Pinot Noir on the Twenty Mile Bench, the evidence from Burgundy was unambiguous. The domaines whose wines defined the benchmark, whether centuries-old estates or modern benchmarks, fermented in open-top wooden cuves. Not stainless steel. Not concrete. Wood. Often of great age. Often handed down through generations. The vessel, it turned out, was not incidental to the wine's character. It was inseparable from it.
That research led us directly to Tonnellerie Rousseau of Burgundy, our barrel cooperage partner, and the maker of all nine of Westcott's oak fermenters. The same hands that build the barrels in which our Chardonnay is born also built the open-top cuves in which our Pinot Noir is made. The continuity is not aesthetic, it is philosophical. From forest to fermenter to barrel to bottle, the oak at Westcott comes from one tradition, understood and maintained by one cooperage family.
"The finest Pinot Noirs in the world have always been made in oak. Not adjacent to oak. Not aged in oak after the fact. Fermented in it, from the very first moment of transformation."
Westcott Vineyards, winemaking philosophyNine Cuves, Three Scales of Winemaking
Westcott operates nine open-top oak fermenters, all made by Rousseau and all purpose-built for the cellar beneath our restored Mennonite barn on the Twenty Mile Bench. They are not uniform in size, and that non-uniformity is intentional. Different scales of vessel produce different wines from the same fruit, different kinetics of fermentation, different degrees of cap pressure, different opportunities for intervention or restraint. Casey Kulczyk manages each cuve as a distinct winemaking environment.
Cap Management, Three Approaches, One Philosophy
When Pinot Noir begins fermenting, the grape solids, skins, seeds, stems in the case of whole-cluster fruit, rise to the surface of the liquid as carbon dioxide is produced by the active yeast. This "cap" can reach temperatures several degrees higher than the fermenting wine below it, and if left unmanaged, its desiccation concentrates harsh, astringent tannins that will mark the wine for years. Cap management is not a detail of Pinot Noir winemaking. It is the central act.
At Westcott, we practice three different approaches to cap management across our nine cuves, each calibrated to the size of the vessel and the nature of the fruit inside. The philosophy underlying all three is the same: minimum intervention, maximum integration. We are not trying to extract; we are trying to integrate. The goal at every moment is tannin softness, colour stability, and aromatic lift, not power for its own sake.
Foot Stomping, Baby Cuves (1 tonne)
The most ancient method still in practical use. Casey and Marilyn enter the one-tonne cuves twice daily and work through the whole-cluster Pinot Noir by foot, the gentle pressure of body weight distributing extraction across the entire cap without rupturing seeds or crushing stems. This delivers extraordinarily fine-grained tannins and a perfumed lift that mechanical alternatives cannot replicate. The physical contact between winemaker and wine is not ceremony, it is the most precise extraction instrument available at this scale.
Gravity Splash-Overs, Mid Cuves (3 tonnes)
In the five three-tonne cuves, the cap is kept continuously wet through gravity-fed splash-overs, wine drawn from below the cap and allowed to fall gently across its surface, keeping it moist and in contact with the fermenting liquid at all times. No mechanical pump pressure; no oxidative risk of aggressive pump-over; simply gravity doing the work it has always done. The cap never dries. The tannins never harden. The wine speaks.
Pump-Overs, Bertha (8 tonnes)
At eight tonnes, gravity alone is insufficient. Bertha requires pump-overs, wine pumped from the base of the fermenter and returned across the cap, because the sheer volume and weight of fruit inside the vessel demands more deliberate management. The pump-over is the most common method in the wine world, and when executed with care it produces wines of real depth and structural complexity. At Bertha's scale, the result is our most powerful Pinot Noir expression: generous, structured, built for the cellar.
Native Yeast, Long Maceration, and the Logic of Patience
Every fermentation in Westcott's cuves begins with the yeasts that arrived on the fruit from the vineyard, the native, or wild, population that has evolved in relationship with our specific site on the Twenty Mile Bench. We add nothing. We inoculate nothing. We allow the fermentation to begin when the fruit and the ambient cellar environment say it is ready.
This is a choice with real risk. Native yeast fermentations are slower, less predictable, and more temperature-variable than inoculated fermentations using commercial strains selected for reliability and speed. They can stall. They require closer attention and a cellar team comfortable with ambiguity. But the wines they produce carry something that commercial yeast fermentations do not: a metabolic fingerprint of the place. The specific combination of wild yeast strains present in our cellar and our vineyards has shaped itself to our site over years. That fingerprint is, in a very real sense, part of what makes a Westcott wine taste like a Westcott wine.
The maceration itself extends from 25 to 30 days, long by the standards of many producers who seek fresh, early-drinking Pinot Noir, and deliberately so. Extended skin contact at cool cellar temperatures extracts colour compounds progressively and gently, building tannin structure that integrates into the wine's texture rather than sitting on top of it. The oak of the cuve moderates the kinetics throughout: the wood's thermal mass buffers against the temperature spikes that shorter, hotter fermentations can produce, and its slight oxygen permeability helps stabilise the colour compounds that are forming within the liquid. The result is a Pinot Noir that rewards ageing, not because it has been forced into structure, but because it has been given time to build one organically.
In the one-tonne baby cuves, the Pinot Noir is foot-stomped as whole clusters, uncrushed, with the stems intact. This is a practice common in Burgundy's finest domaines and the subject of renewed interest across the wine world. Whole-cluster fermentation introduces stem tannins, which are structurally distinct from skin tannins and contribute a spicy, savory quality and a characteristic coolness of aromatic register. They also provide a structural scaffold within the fermenting cap, reducing compaction and allowing the gentle foot-stomping to work effectively without over-extraction. The decision on how much whole cluster to include is one of the most consequential vintage calls Casey makes, and it varies by harvest lot, grape maturity, and stem lignification.
There Is No Substitute
It would be misleading to present the choice of oak fermenters as merely one option among several reasonable alternatives. It is not. There is a body of evidence, centuries of it, from the greatest wine-producing region in the world, that for Pinot Noir specifically, and for premium red winemaking generally, the open-top oak cuve produces wines of a complexity and integration that other vessels do not.
Some wineries avoid wood fermenters because of cost, because of maintenance, because of the operational demands they impose. These are legitimate practical considerations. A stainless steel tank is cheaper to buy, easier to clean, simpler to temperature-control, and indefinitely reusable without degradation. We do not begrudge that choice where the goal is consistency and efficiency.
But no accumulation of modern technique, no precision temperature management, no enzyme additions, no carefully selected commercial yeast strains, no sophisticated pump-over algorithms, can replicate what the oak cuve does. The interaction between the fermenting wine and the living wood of a Rousseau cuve, moderated by native yeast and a 25-day maceration, is not a process that can be reverse-engineered from the output backward. It emerges from the vessel itself. You cannot make the same wine without the same wood. This is not romanticism. It is the technical reality that Burgundy discovered centuries before the rest of the world caught up, and that Westcott committed to from its first vintage.
"No accumulation of modern technique can replicate what the oak cuve does. The interaction between fermenting wine and living wood is not a process you can reverse-engineer."
Westcott Vineyards, on the irreducibility of oakWood at Westcott, From Cuve to Cellar
The relationship between Westcott's wood fermenters and our barrels is not a sequence, it is a continuum. Pinot Noir born in Rousseau cuves moves into Rousseau barrels. The wood of fermentation and the wood of ageing share a maker, a philosophy, and a forest. The wine's entire life from harvest to bottling unfolds within an oak environment that has been chosen with the same intention at every stage.
This continuity matters. A wine that was fermented in oak has already begun the process of tannin polymerisation and aromatic integration that barrel ageing will continue. It enters the barrel not as a raw, undifferentiated red wine that the oak must now shape, but as a wine already in possession of a character, a texture, a structural identity. The barrel's role at that point is refinement, not formation. The cuve is where the wine becomes itself.
Vessels, 9 open-top oak cuves; all built by Tonnellerie Rousseau, Burgundy
Sizes, 1 × 8-tonne (Bertha), 5 × 3-tonne, 3 × 1-tonne (baby cuves)
Yeast, 100% native / wild; no inoculation
Maceration, 25 to 30 days; extended cold soak before active fermentation
Cap management, Foot-stomping (baby cuves) · Gravity splash-overs (3T) · Pump-overs (Bertha)
Fruit, Whole cluster Pinot Noir (percentage varies by vintage)
Next stage, Transfer to Rousseau Burgundy barrels for ageing